I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. This happens when an under-skilled person performs routine maintenance. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. 99 First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. Seems to be a common issue on the FB engine. During oxidation, the molecules of engine oil break down. Do not grief. If Any of the above steps still don’t work, here is a step that will give you better … Begin by ensuring that the car is parked on a stable surface. So now all I can think of is taking a torch lightly to the drain plug heating it … Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Make sure that you are getting help from an expert. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. One of... Have you ever been driving and find that your headlights are not in proper focus? I have been working as a mechanic for over fifteen years. This is a very easy task. Use a new copper gasket on the drain plug with every oil change. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. You will later have to get the plug back into its place so that you can fill it with new oil. You May Like: How To Remove A Stripped Spark Plug. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. Stripping the threads in the pan can cause the oil to leak out around the bolt. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. I have a stripped drain plug that is stuck on. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. Reinstall the oil drain plug the same way you removed it then tighten it using the socket wrench in a clockwise way. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove … Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. A gator grip has little teeth that will help you take off the drain plug from the oil … The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. One of these ways is by using Irwin Tools BOLT-GRIP Extractor. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. I tried a stripped bolt kit which just totally rounded the bolt. At least as long as I don’t over tighten the plug. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. I stopped but the damage was done. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. Drain your oil and install a new oil filter and rubber o-ring on the cap. As you can see here, the first thing to do is remove the oil plug and drain the oil. The molecules mix with the dirt in the engine coming from comb… Here is your guide on how to remove a stuck oil drain plug. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. In the case where the plug is over tightened, you have to change the whole oil pan. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Here are the four options to repair a stripped drain plug. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. The main reason for stripping the oil drain plug is over-tightening the plug. The other tip is to use a hammer and try to tap on the oil drain plug. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. If it will not move, tap the vice grips with a hammer until it begins to turn. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. Some tools you will need are a hammer and a flathead screwdriver. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). Rust removers work like a solvent substance for sludge and rust. The oil then tends to oxidize under high temperatures. Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. Giving some light taps in the right direction and in a proper way will loosen the plug. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. So inspection with a magnet is easy. But what if this oil drain plug is stuck? Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it Use it by spraying some on the oil drain plug and let it react. Therefore, to change the engine oil, you have to remove this oil pan drain plug. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. Turn the oil drain plug counterclockwise with the adjustable wrench. Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. After that, try once again to remove the oil drain plug using a socket wrench. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. (090-054CD). Serena Styles is a Colorado-based writer who specializes in health, fitness and food. Dealer charges $29.95 for a dexos synthetic blend change. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Let the person explain to you what is happening and why. Using lubricants works well in such situations because they have a magical effect on a stuck item. There are many sizes in this kit that will match most of the bolts in automotive applications. One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. Use A Hammer. The combination of aluminum cases and steel oil drain plugs are famous for stripping. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Alternatively, you can purchase a special-made socket that removes stripped bolts. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. There is always some new feature that serves to improve the driving experience. Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Engine oil stays in the oil pans found in the vehicle. The best tool to use to loosen the oil drain plug is the socket wrench. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. Try a Gator Grip. Expanding rubber oil drain plug. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. How to Tell If You Have Variable Assist Power Steering. went to change the crank case oil and noticed the drain plug head was a bit jagged. Put some force with a hammer. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. The tool is made of high carbon steel to ensure durability and long life. Drill a hole in a piece of flat cold rolled steel stock. That formation around the oil drain plug makes it hard to remove it using the traditional way. The main reason why an oil drain plug gets stuck is due to sludge. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. This is one of the ways that experts use. Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. All that is required is a few tools and 10 minutes of spare time. The Fumoto drain valve is also easily removable, just like any drain plug. When you over tighten the plug, you are damaging the screw pitch. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. Overtighten the oil drain plug and you can strip the threads out of the oil pan. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. This process also breaks the rust bonds and makes the removal process easier. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Socket wrenches are among the most famous tools used in automotive maintenance due to its practicality and flexibility. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Beware not to damage the oil drain plug or its teeth. Use the proper-sized socket with the right number of sides. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners Anticlockwise to loosen it which does n't seem to be a common issue on plastic! 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